Precision aluminum forged parts designed for robotic systems, automation equipment, and high-cycle industrial applications

A cost-effective alternative to CNC machining and aluminum die casting

Offering superior fatigue resistance compared to die casting and lower overall cost than full CNC machining

Typical Forged Components for Robotics & Automation

Thanks to the fatigue resistance and lightweight properties of forged aluminum alloy components

Robotics & Automation Forged Components

Road bicycle tubing

lightweight robotic structural parts

Robot structural arm

Lightweight load-bearing components

Precision structural connectors

Bicycle manufacturers require lightweight, fatigue-resistant, and aesthetically pleasing anodized components

Advantages:

  • Lightweight Without Sacrificing Strength
    Forged aluminum offers higher strength-to-weight ratio than CNC or casting.

  • Perfect for Anodized Surface Finishing
    No porosity, ensuring smooth and consistent anodized appearance.

  • Designed for Dynamic Load & Fatigue
    Ideal for pedaling forces, vibration, and long-term riding durability.

  •  
Wheel hubs & suspension links

Forging is widely used for automotive load-bearing components where strength, reliability, and cost control are critical.

Closed-die hot forging process

Forging

Best fatigue resistance, stable mechanical properties, ideal for dynamic motion systems

CNC Machining

Excellent precision but higher cost and material waste

Die Casting

Lower cost but internal porosity limits strength and surface finishing.

End-Effector Mounts

    Forging creates near-net-shape blanks, while CNC machining ensures tight tolerances and assembly accuracy

Benefits:

  • Reduced machining time

  • Lower material waste

  • Improved overall cost efficiency

Materials

Aluminum 6061 

Aluminum 6063

Aluminum 6082

Aluminum 7075 (high-strength applications)

Hot forging of aluminum molds

Forging + CNC Machining Capability

Anodizing and surface treatment

Custom Tooling and Die Development

When Forging May Not Be the Right Choice

Parts Better Suited for CNC Machining

  • Aluminum forging may not be ideal for parts that require extremely complex geometries, deep internal cavities, or frequent design changes.
  • For low-volume production or highly customized components, CNC machining offers greater flexibility without tooling investment.

Limitations of Aluminum Forging

  • While aluminum forging provides excellent strength and reliability, it does have certain limitations.
  • Initial die development is required, making forging less economical for very small batch sizes or prototype-only projects.

Choosing the Right Manufacturing Process

  • Forging, CNC machining, and die casting each serve different purposes.
  • Our engineering team evaluates your part design, volume requirements, and performance goals to recommend the most suitable manufacturing solution.

When Forging May Not Be the Best Choice?

  • Extremely low-volume prototypes

  • Very thin decorative parts

  • Very thin decorative parts

Servo motor bracket

Need Reliable Forged Components for Robotics Systems?

Send us your drawings or technical requirements, and our engineering team will recommend the most suitable forging solution.

Start your aluminum forging project

Old Wang the Forger

Aluminum Forging Manufacturer

specializing in high-strength, anodizable forged aluminum parts