The Perfect Balance Between CNC Machining and Die Casting
Better strength, surface quality, and anodizing results than die casting.
We help manufacturers transition from CNC machining and die casting to aluminum forging — achieving better strength, lower cost, and improved performance
23 years
Our own research and development factory
10+
Flexible Payment Methods
31+
Global Co-Branding Partners
3100+
Customized mold manufacturing
Solutions for CNC & Die Casting Challenges
CNC Machining vs Aluminum Forging
When CNC machining becomes too expensive or inefficient
CNC Machining vs Aluminum Forging
When die casting cannot meet strength or surface requirements
Forging as a Cost-Effective Middle Ground
Bridging the gap between CNC precision and die casting cost.
Engineering-driven solutions to reduce cost and improve durability.
Who These Solutions Are For
CNC machining users facing rising costs
Die casting users with strength or anodizing issues
OEMs seeking lightweight, high-strength aluminum parts
The aluminum forgings have no bubbles inside and are thus very suitable for anodizing treatment
Aluminum forging as a middle ground between CNC and die casting for performance and cost savings
Parts Better Suited for CNC Machining
- Aluminum forging may not be ideal for parts that require extremely complex geometries, deep internal cavities, or frequent design changes.
- For low-volume production or highly customized components, CNC machining offers greater flexibility without tooling investment.
Limitations of Aluminum Forging
- While aluminum forging provides excellent strength and reliability, it does have certain limitations.
- Initial die development is required, making forging less economical for very small batch sizes or prototype-only projects.
Choosing the Right Manufacturing Process
- Forging, CNC machining, and die casting each serve different purposes.
Our engineering team evaluates your part design, volume requirements, and performance goals to recommend the most suitable manufacturing solution.
CNC Machining vs Aluminum Forging
Die Casting vs Aluminum Forging
Aluminum Forging – The Middle-Ground Solution
Cost Optimization Solutions
Materials and Surface Finishing Options
Aluminum 6061
Aluminum 6063
Aluminum 6082
Aluminum 7075 (high-strength applications)
Hot forging of aluminum molds
Forging + CNC Machining Capability
Anodizing and surface treatment
Custom Tooling and Die Development
Q1. Is aluminum forging cheaper than CNC machining?
Answer:
For structural and high-volume parts, aluminum forging is often significantly more cost-effective than CNC machining. Forging creates near-net shapes, reducing machining time, material waste, and overall production cost while maintaining excellent strength and precision.
Q2. Can forged aluminum parts be anodized?
Answer:
Yes. Unlike die casting, aluminum forged parts have a dense, non-porous structure, making them ideal for anodizing. This allows for smooth surface finishes, consistent color, and high-quality appearance required for visible or premium components.
Q3. What types of parts are suitable for aluminum forging?
Answer:
Aluminum forging is ideal for load-bearing, structural, and safety-critical components such as automotive parts, motorcycle components, industrial brackets, and mechanical housings that require high strength, durability, and reliable surface quality.
Q4. Forging vs die casting: which process offers better strength?
Answer:
Forged aluminum parts offer significantly higher mechanical strength than die-cast parts. The continuous grain flow created during forging improves fatigue resistance, impact strength, and overall structural integrity.
Q5. Can forging replace CNC machining or die casting for my project?
Answer:
In many cases, yes. Aluminum forging often replaces full CNC machining or die casting when cost, strength, and surface quality need to be balanced. Forging combined with CNC finishing provides an optimal solution for performance and cost efficiency.
